The growing level of mechanization and automation in the manufacturing sector today has led to increased focus of players towards the efficiency of plant and hence the production processes. Thus it becomes vital to stop unscheduled outages of machines and optimize its performance. Condition monitoring is a process that provides information about the health of a machine by well-timed monitoring of machine condition. High availability of machines is the most significant lever for increasing productivity of a manufacturing unit, therefore it becomes necessary to identify potential sources of errors beforehand.
The condition monitoring system intends to predict the mechanical wear and failure of a machine and facilitates preventive maintenance, reduce repair time and hence down time of a machine. Vibration, temperature and noise measurements are the key indicators used in machine condition monitoring. Condition monitoring system acts as an important tool particularly for difficult to reach plant and machines that can only be reached under specific condition such wind turbine and oil & gas plants, so the condition of machine is monitored regularly using online machine condition monitoring system. Other type of condition monitoring systems available are route-based monitoring, portable machine diagnostics, factory assurance test and online machine protection.
Higher productivity and optimized utilization of resources makes the condition monitoring system market lucrative. Increased automation in manufacturing, increased investment in predictive maintenance strategies and growing machine maintenance solution market is boosting the growth of condition monitoring system market. Also increased investments in chemicals, oil & gas, paper & pulp, heavy equipment and other industries tends to drive the condition monitoring system market. On the other hand high cost of condition monitoring systems and unpredictable maintenance periods are restraints to the growth of condition monitoring system market.
Condition Monitoring System Market Segmentation On the basis of type: Route-Based Monitoring, Portable Machine Diagnostics, Online Machine Monitoring, Online Machine Protection, Factory Assurance Test; On the basis of monitoring technology: Vibration Analysis, Corrosion monitoring, Lubricant Analysis, Infrared Thermography, Ultrasound Testing, Motor Condition Monitoring; On the basis of sensors and signals: Accelerometers, Proximity Probes, Tachometers, Thermal Camera, Spectrometer, Temperature Probes; On the basis of application: Automotive, Chemicals, Renewable Energy, Oil & Gas, Others (Aerospace & Defense, Pulp and paper, Metals & mining, etc.)
Global condition Monitoring system is expected to encounter significant growth during the forecast period. North America dominates the condition monitoring system market, followed by North America, Europe is the next major market for the condition monitoring systems. Asia Pacific is emerging market for the condition monitoring system, and is anticipated to represent substantial growth during the forecast period, particularly in regions such as China and India. Japan is other significant region and expected to contribute major share in the global condition monitoring system market.
Condition Monitoring System Market Key Players: National Instruments Corporation, Rockwell Automation, Inc, PRÜFTECHNIK Dieter Busch AG, Svenska Kullagerfabriken AB (SKF), Siemens AG, Bachmann electronic GmbH, Brüel & Kjær Vibro GmbH, Parker Kittiwake, ifm electronic gmbh
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